|
TSL's BR Product List |
| |
Characteristics of UBEPOL BR® and UBEPOL VCR®
|
Rubber Application |
| |
Mooney Viscosity(ML1+4,100°C) |
Cis1,4 content(wt%) |
Characteristics |
|
BR150 |
43 |
98 |
- Standard grade of UBEPOL BR®
- Well-balanced between processability and physical properties
|
|
BR150B |
40 |
97 |
- High chain branched type of BR150
- Easy compounding
- Good open roll mill processability under high loading recipe
|
|
BR130B |
29 |
96 |
- Lower mooney viscosity type of BR150B
- More excellent processability than BR150B
- Most suitable for high loading of carbon black
|
|
BR150L |
43 |
98 |
- High chain linearity type of BR150
- Good physical properties;Excellent abrasion resistance, High rebound,
Lower heat build up |
|
VCR412 |
45 |
98* |
- Standard grade of UBEPOL VCR®
- Superior processability such as extrusion and mill behavior
- High hardness and modulus, and superior cut growth property
|
|
VCR617 |
62 |
98* |
- Special grade of UBEPOL VCR®
- Superior processability compared to VCR412
- Higher hardness and modulus compared to VCR412
|
| * Microstructure of Matrix Polymer |
|
HIPS Application |
|
|
Mooney Viscosity(ML1+4,100°C) |
5wt.% Solution viscosity in Styrene |
Characteristics |
|
BR15HB |
40 |
60 |
- Standard grade UBEPOL BR® for HIPS
- Low solution viscosity
|
|
BR15H |
43 |
92 |
- In between linearity and solution viscosity of BR15HB and BR15HL
|
|
BR15HL |
43 |
135 |
- High solution viscosity
- Good balance between gloss and impact resistance
|
|
BR13HB |
30 |
41 |
- Lowest solution viscosity
- Excellent gloss for HIPS
|
|
BR14H |
33 |
58 |
- Improved solubility of rubber in styrene
- Short dissolving time in styrene monomer
- Easy to control rubber particle size in HIPS
|
Properties of UBEPOL BR®
|
Table.1 Raw polymer properties |
|
Grade |
|
|
BR150 |
BR150B |
BR130B |
BR150L |
|
Mooney viscosity |
|
ML1+4,100°C |
43 |
40 |
29 |
43 |
|
T-c p*1 |
|
(cps.) |
75 |
48 |
30 |
105 |
|
Micro
structure
|
cis |
(wt%) |
98 |
97 |
96 |
98 |
|
trans |
(wt%) |
1 |
2 |
2 |
1 |
|
vinyl |
(wt%) |
1 |
1 |
2 |
1 |
|
Molecular weight
and
distribution |
Mw |
(104) |
53 |
50 |
43 |
52 |
|
Mn |
(104) |
19 |
15 |
13 |
21 |
|
Mw/Mn |
|
2.8 |
3.3 |
3.3 |
2.5 |
|
Oil content |
Paraffinic |
(phr) |
- |
- |
- |
- |
|
Specific gravity |
|
(g/cm3) |
0.91 |
0.91 |
0.91 |
0.91 |
|
Stabilizer |
|
|
Non-staining |
|
Packages |
|
|
35kg bale |
| *1 ; 5wt% solution viscosity in toluene at 25°C |
| *2 ; Properties of Matrix Polymer |
|
Table.2 Compound properties |
|
Grade |
|
|
BR150 |
BR150B |
BR130B |
BR150L |
|
Mooney viscosity Curing rate |
|
ML1+4,100°C |
62 |
59 |
42 |
71 |
|
ML |
(dN・m) |
2.0 |
1.9 |
1.5 |
2.1 |
| |
MH |
(dN・m) |
10.1 |
9.0 |
8.1 |
10.9 |
| |
Ts1 |
min. |
3.0 |
3.4 |
3.7 |
2.8 |
| |
Tc(50) |
min. |
8.5 |
8.6 |
8.8 |
8.3 |
| |
Tc(90) |
min. |
11.7 |
12.1 |
12.5 |
11.4 |
| Recipe ; ASTM D3189 |
| (BR133P ; ASTM D3484) |
|
Table.3 Vulcanizate properties |
|
Grade |
|
|
BR150 |
BR150B |
BR130B |
BR150L |
|
Hardness |
Type A |
|
64 |
62 |
60 |
65 |
|
100% Modulus |
|
MPa |
2.4 |
2.4 |
2.1 |
2.5 |
|
200% Modulus |
|
MPa |
6.5 |
6.0 |
5.3 |
6.9 |
|
300% Modulus |
|
MPa |
12.5 |
11.4 |
9.8 |
13.1 |
|
Tensile strength |
|
MPa |
16.0 |
15.7 |
12.9 |
17.1 |
|
Elongation |
|
% |
380 |
370 |
370 |
390 |
|
Tear resistance |
|
kN/m |
56 |
51 |
48 |
61 |
|
Rebound |
BS |
% |
57 |
54 |
50 |
60 |
|
Compression set |
|
% |
22 |
25 |
28 |
20 |
|
Heat build-up |
ΔT |
°C |
27 |
36 |
44 |
22 |
|
|
P.S |
% |
8 |
14 |
26 |
5 |
|
Pico abrasion |
|
INDEX |
209 |
183 |
158 |
235 |
|
Lambourn |
slip rate 20% |
INDEX |
100 |
90 |
84 |
109 |
|
abrasion |
slip rate 60% |
INDEX |
100 |
87 |
81 |
113 |
|
Cut growth (2mm→15mm) |
|
time |
4700 |
5100 |
5300 |
4100 |
|
Cut generation |
|
x104time |
27 |
18 |
14 |
>30 |
| Curing time ; 50min |
Properties of UBEPOL VCR®
|
Table.1 Raw polymer properties |
|
Grade |
|
|
VCR412 |
VCR617 |
|
Mooney viscosity |
|
ML1+4,100°C |
45 |
62 |
|
n-Hexane Insolubles*¹ |
|
(wt%) |
12.0 |
17.0 |
|
Micro
structure *²
|
cis |
(wt%) |
98 |
98 |
|
trans |
(wt%) |
1 |
1 |
|
vinyl |
(wt%) |
1 |
1 |
|
Specific gravity |
|
(g/cm3) |
0.91 |
0.91 |
|
Stabilizer |
|
|
Non-staining |
|
Packages |
|
|
35kg bale |
| *1 ; SPB content in VCR |
| *2 ; Microstructure of Matrix Polymer |
|
Table.2 Compound properties |
|
Grade |
|
|
VCR412 |
VCR617 |
BR150 |
|
Mooney viscosity |
|
ML1+4,100°C |
71 |
98 |
62 |
|
Curing rate |
ML |
(dN・m) |
2.8 |
3.9 |
2.0 |
|
|
MH |
(dN・m) |
13.8 |
15.7 |
10.1 |
|
|
Ts1 |
min. |
1.9 |
1.6 |
3.0 |
|
|
Tc(50) |
min. |
8.3 |
7.6 |
8.5 |
|
|
Tc(90) |
min. |
12.2 |
10.8 |
11.7 |
| Recipe ; ASTM D3189 |
|
Table.3 Vulcanizate properties |
|
Grade |
|
|
VCR412 |
VCR617 |
BR150 |
|
Hardness |
Type A |
|
75 |
81 |
64 |
|
100% Modulus |
|
MPa |
4.6 |
6.3 |
2.4 |
|
200% Modulus |
|
MPa |
11.0 |
13.7 |
6.5 |
|
300% Modulus |
|
MPa |
ー |
ー |
12.5 |
|
Tensile strength |
|
MPa |
16.4 |
16.2 |
16.0 |
|
Elongation |
|
% |
290 |
250 |
380 |
|
Tear resistance |
|
kN/m |
62 |
65 |
56 |
|
Rebound |
BS |
% |
50 |
46 |
57 |
|
Compression set |
|
% |
25 |
24 |
22 |
|
Heat build-up |
ΔT |
°C |
33 |
36 |
27 |
|
|
P.S |
% |
12 |
13 |
8 |
|
Pico abrasion |
|
INDEX |
249 |
260 |
209 |
|
Lambourn |
slip rate 20% |
INDEX |
72 |
62 |
100 |
|
abrasion |
slip rate 60% |
INDEX |
67 |
59 |
100 |
|
Cut growth (2mm→15mm) |
|
time |
28000 |
37000 |
4700 |
|
Cut generation |
|
x104time |
14 |
7.7 |
27 |
| Curing time ; 50min |
Properties of UBEPOL BR® for HIPS application
|
Table.1 Raw polymer properties |
|
Grade |
BR15HB |
BR15H |
BR15HL |
BR13HB |
BR14H |
|
Mooney Viscosity (ML1+4, 100°C) |
40 |
43 |
43 |
30 |
33 |
|
Volatile Matter (wt.%) |
0.5 |
0.5 |
0.5 |
0.5 |
0.5 |
|
Ash Content (wt.%) |
0.05 |
0.05 |
0.05 |
0.05 |
0.05 |
|
Micro Structure (%) |
Cis |
97 |
98 |
98 |
96 |
97 |
|
Trans |
2 |
1 |
1 |
2 |
2 |
|
Vinyl |
1 |
1 |
1 |
2 |
1 |
|
Molecular weight |
Mw (×104) |
56 |
58 |
57 |
49 |
50 |
|
and |
Mn (×104) |
15 |
19 |
23 |
13 |
15 |
|
distribution |
Mw/Mn |
3.7 |
3.1 |
2.5 |
3.8 |
3.3 |
|
Linearity of Molecular Chain |
less |
medium |
more |
less |
medium |
|
5wt.% Solution |
Solution Viscosity (cps) |
60 |
92 |
135 |
41 |
58 |
|
in |
Styrene Insolubles (wt.%) |
0.003 |
0.003 |
0.003 |
0.003 |
0.003 |
|
Styrene |
APHA Color |
10 |
10 |
10 |
10 |
10 |
|
Remarks
|
Branching
Type
(Standard Grade) |
|
Linear Type |
Good Gloss |
Good Balance between Gloss and Impact Strength |
|
Table.2 Physical properties of HIPS |
| Grade |
|
BR15HB |
BR15H |
BR15HL |
BR13HB |
BR14H |
| Swelling Index |
|
10.9 |
10.7 |
10.6 |
11.2 |
10.8 |
| MEK/Acetone Insolubles (wt.%) |
23.0 |
23.3 |
23.5 |
22.1 |
23.1 |
| Rubber Particle Size (μm) |
2.1 |
2.5 |
2.7 |
1.6 |
1.9 |
| Tensile Strength (MPa) |
at yield |
30 |
29 |
29 |
31 |
30 |
| at break |
29 |
29 |
30 |
30 |
29 |
| Elongation (%) |
|
22 |
23 |
25 |
20 |
22 |
| Izod Impact Strength (J/m) |
76 |
75 |
75 |
72 |
78 |
| Gloss |
|
|
59 |
56 |
51 |
68 |
66 |
| Vicat Softening Point (°C) |
101 |
101 |
101 |
101 |
101 |
| Melt Flow Index (g/10min.) |
3.6 |
3.5 |
3.6 |
3.6 |
3.6 |
| Rubber Content = 7wt.% | |
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